QAMind

Loads & Torque Intelligence is the mechanical intelligence service within SRPMind dedicated to the continuous evaluation of polished rod loads, torque behavior, and balance condition to protect surface and downhole equipment, prevent failures, and extend run life.

The solution implemented in the QAMind uses data from generated electronic dynamogram on the surface based on registered time functions of stroke and loads using installed sensors on the beam pump unit and polished rod and allow:

• Understand a polished rod's minimum and maximum dynamic loads and torque essential to avoid problems leading to beam pump unit breakage and unbalanced operation.
• Transform the registered time functions of PR stroke and loads into a dynamogram represented as a closed line.
• Predict the balancing effects and torque of Beam Pumping Unit (BPU) based on maximum and minimum dynamic loads, surface dynamogram, kinematic characteristics of the BPU.
• Determine additional parameters, the QAMind enables SRP operation efficiencies diagnose and health indicators using expert rules and functionality.
• It transforms dynamometer and torque data into actionable mechanical insight, ensuring the pumping unit operates within safe mechanical limits under all operating conditions.